by Anne Pyburn Craig
“This really all started with just the love of good food,” says Jim Hyland, sounding a bit amazed. Before moving with his young family to New Paltz in 2005, Hyland was an equities trader. Little did he know that 10 action-packed years later, he’d be named one of Farm Credit’s “100 Fresh Perspectives” in their Beginning Farmer Achievement category. Or that he’d be heading to Georgia at the end of this past March to participate in the National Good Food Network’s National Food Hub Conference.
The Farm Bridge, a company made up of the two agricultural businesses Hyland started in Ulster County, brings together the beloved New Paltz-based Winter Sun CSA and Farm to Table Co-Packers, the processing facility Hyland started in the former IBM kitchen in the Town of Ulster in 2010. “We put the companies together under the Farm Bridge name on January 1 of this year,” he says. “It offers a little more clarity on the mission and what we actually do: bridging the gap between local farms and consumers.”
The Dawn of Winter Sun
Back in 2006, Hyland was frustrated by the fact that fresh local food was only available at harvest season. Studying on the topic, he realized he wasn’t alone—and that local farms, not just consumers, wished it were otherwise. Making a living solely from day-to-day sales at farmers’ markets, CSA shares, or a farm stand is effectively just as impossible as finding fresh Hurley sweet corn in February once was.
A lot of people would simply have tsk-tsked at the farmers’ dilemma and headed home to freeze a few quarts of berries for themselves, but not Hyland. He decided to open an operation called Winter Sun Farms, buying, freezing, packaging, and selling local produce via a community-supported agriculture “shares” model so that folks in New Paltz and beyond could enjoy it all winter long. “Winter shares” proved to be wildly popular.
“Sometimes it seems like it was only a minute ago,” says Hyland. “The whole concept really did start from just wanting more local food, and it’s morphed and grown in awesome ways. And it will continue.”
His timing was spot on. The alarm had long since been sounded that the Hudson Valley and the state were losing agricultural land at an alarming rate; everyone knew that there were hungry hordes just an hour or two to the south. Studies put the New York City unmet demand for local food at at least $700 million. The logistics of getting local food down there and sold to the hungry hordes and keeping agriculture as a viable sector of Hudson Valley life were daunting. The nonprofit Hudson Valley Agribusiness Development Corporation was founded in 2007 with the mission of providing “balanced, market-based” solutions to the problem.
Hyland realized that frozen CSA shares were just one segment of a potentially larger operation, and that many local growers had the potential to create value-added products—but not the facilities to easily create them and meet regulatory requirements. With partner Luke Roels, he began doing some value-added production at the Hudson Valley Food Works kitchen in Poughkeepsie.
Finding a Home
When the FoodWorks kitchen closed, Hyland and Roels secured a $230,000 convertible loan from the Empire State Development Corporation and began an intensive makeover of the 21,000 square foot former IBM kitchen in the Town of Ulster.
“They converted IBM’s dishwasher into a semi-automated vegetable washer,” reported Adam Bosch for the Times Herald-Record in 2010. “The conveyer belt that once moved lunch trays now acts as a production line. The facility has 250-gallon kettles to cook big batches of food, machines to slice veggies and grind meat, and a blast freezer that quickly brings food to storage temperature. Farm to Table (Co-Packers) is certified by the US Department of Agriculture, allowing processors to cook and package meat in the super-sterilized kitchen. The facility has many uses. Farmers can rent storage space in the 1,200-square-foot freezer. Wholesalers can use the kitchen to cook and package their specialties.”
The ability to produce value-added and shelf-stable products was an immediate hit. Pickle companies Spacey Tracey’s and Rick’s Picks, begun as home-based labors of love, jumped at the opportunity to expand production and product lines without having to set up industrial-sized kitchens of their own. Established local farms such as Migliorelli’s of Tivoli began making use of the co-packing potential.
In 2011 area farmer Paul Alward, seeing distribution as another of the big missing links in the local food supply chain, founded Hudson Valley Harvest based at the IBM site. The combination made the Hudson Valley Food Hub a viable reality. In 2012, over two million pounds of food were processed through the facility on their way to retail locations all over the tri-state area and beyond.
Meanwhile, awareness of the importance of locally-sourced food had been growing by leaps and bounds, both regionally and nationally. A 2011 study by the USDA found 170 food hubs up and running around the country; 60 percent of them were less than 5 years old at the time. A benchmarking report coordinated by the National Good Food Network folks in 2014 found over 300.
Meeting a Need
In 2013, the Local Economies Project commissioned a report on the Hudson Valley food hub picture from Hudson Valley Pattern for Progress and identified existing infrastructure, the young Hudson Valley Food Hub included, as crucial and worthy of further investment.
Scenic Hudson released a comprehensive Foodshed Conservation Plan that same year, and pointed out that despite the development pressures and financial realities that meant that New York State was losing a farm every three and a half days, there was reason to hope: “the convergence of interests and resources makes it possible for this region to lead the nation by creating a replicable model for conserving its foodshed as an essential part of a truly sustainable regional food system.”
At Farm to Table Co-Packers, a $1.8 million dollar expansion was underway, with the help of $775,000 in matching funds from the Empire State Development Corporation and the state Department of Agriculture and Markets. The Local Economies Project and the HVADC helped the Food Hub get private funding, and the project added 5,000 square feet of freezer and cold storage space along with equipment and trucks, and a satellite distribution location.
“New York has been really good to us,” says Hyland. “They’ve been a great partner ever since I started Winter Sun; if I had not had that help, everything else might not have happened.
They continue to support us. We’ve, been very happy with Empire State Development and NYSDAC.”
It seems likely that the happiness is mutual. Following the expansion, the governor announced a 500,000 pound increase in Hudson Valley agricultural production and a farm-to-campus initiative in which local colleges would purchase Food Hub products.
Past the Doggie Paddle
“We are starting to truly understand what it takes to succeed,” says Hyland. “It’s difficult to make a food hub work economically. This area is lucky to have so many great people working on innovative projects and helping try to figure it out. We’ve reached a point where we’re profitable; we employ 50 people year-round; we’re getting past the dog-paddle stage. We offer important services to entrepreneurs, small and medium-sized businesses that need co-packing. We have a great facility and staff that provide very high quality services, and we have all the different certifications you need for a well-run food company doing all types of production. That involves a lot of paperwork and a lot of infrastructure, but the co-packing helps to underwrite and support the food hub endeavor. It’s starting to look like a model that could work across the region and the country, and it’s great that it started in the Hudson Valley.”
Bringing Winter Sun and the Co-Packers together as The Farm Bridge, Hyland felt the time was right to become a certified B-corp. “As we grow, we wanted to make sure the DNA of the original mission stayed vibrant, even if something happens to me,” Hyland says. “When we looked at the B-corp process, what we were already doing was along those lines.” Renewable power, collaboration with food pantries, and employment of non-native English speakers are all written into the mission statement.
The Farm Bridge currently works with over 60 food producers, occupies 60,000 square feet, and produced 2 million pounds of food in 2015. “It’s still only about 2 percent of the population getting food from our sector,” Hyland says. “How to increase that market share...still, overall, we’re happy with how it’s going.”
The project’s CSA, Farm Bridge Shares, still offers winter shares of produce on both a five-month and a one-time basis. For more information on those, visit thefarmbridgeshares.com; more information on entrepreneurial services can still be found at thefarmbridge.com.
by Anne Pyburn Craig
It’s chilling to reflect on how close the Hudson Valley came to losing farming forever. Between 1940 and 2003, we lost 70% of our farms while the population grew by 80%. Despite the hungry metropolis less than two hours south, corporate ag reigned supreme and local farmers starved for lack of viable marketing.
Twelve years later, there’s nothing more fashionable than supporting your local farmer. Roadside diners boast of local ingredient sourcing. Farmers’ markets have bloomed in at least 10 Ulster County locations and 15 in Dutchess, and a long list of major players—from state and federal agencies to private entities like FarmOn!, Glynwood, the Novo Foundation and Cornell University—have applied themselves to preserving farmland and supporting farmers.
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Photo courtesy of Hudson Valley Harvest. |
A big factor identified by all concerned is distribution. The fallow years left gaping holes in the basic infrastructure that is needed to maintain and grow our local food system. To succeed, farmers need to be able to move their product reliably, at a greater volume than can be provided by farm stand shoppers and weekly community markets. Without that steady flow, farming is at best a labor-intensive hobby, often dependent on an outside income, and at worst financial suicide.
And unlike mega-agriculture, Hudson Valley family farms had no such steady flow in place. Fortunately, farmers and those who love them are a bright bunch. So how sustainable is our new agricultural focus for the farmers themselves?
The Problem with Farmers’ Markets
Richard and Jane Biezynski started raising chickens over three decades ago mostly because they wanted better chicken, and started selling their chickens when friends begged. Today, their North Wind Farms offers all natural pasture-raised beef, pork, chicken, turkey, duck, rabbit, goat, quail and guinea hen, online and at farmers’ markets within range of their Tivoli location.
But the enormous growth in the popularity of farmers’ markets, says Richard, is a very mixed blessing.
“A lot of people talk to me, and over the last few years, I’m hearing that the markets have been doing less for them. I think it has reached a saturation point,” he says. “Rhinebeck tried a Thursday market that failed. I used to do a market in Ossining, and the woman that ran it started markets in a couple of nearby towns, and right away, I noticed less sales in Ossining. She asked why I didn’t just split my business, send someone to cover the other market, but that’s not cost effective.”
For an individual Hudson Valley farmer, accessing that promising New York City market can be downright prohibitive. “I know a guy who brings produce to Brooklyn, and just getting there – between gas and tolls and spot rental – costs him between $650 and $800 every time. That’s before product and before what he has to pay a helper,” says Richard. “Then too, every supermarket has an organic section these days, so you’re competing with that.”
Nor is market agritourism—city dollars transported upstate in visitors’ pockets—the whole answer. “Rhinebeck has a Sunday market, and since we deal in meat, tourists would rather be able to pick it up at the beginning of the weekend,” says Jane. “One woman put it very well. She said ‘I’m not schlepping a chicken home on the bus.’"
Besides the cost of gas, site fees, and the product a farmer must bring, which there is no guarantee of selling, hours spent at a market are hours off the farm, and a farm is a jealous lover. Especially for livestock farmers, each day has a long list of essential tasks that must be done to avoid disaster.
The Food Hub Solution
Paul Alward started raising mixed livestock and vegetables at Veritas Farms in New Paltz in 2004, and quickly became aware of the issues involved in getting good food to customers and dollars into the bank. “Farmers pass each other on the Thruway a lot,” he says. “Over the years, a lot of us who worked in and loved food met at farmers’ markets. We’d talk about how lucky we all felt, and about the disconnect between the Hudson Valley and the city and how hard it was to find a humane slaughterhouse, generally how hard it is to amortize a small farm. Hudson Valley Harvest started from the question of how to give farmers more time on the farm.”
Alward started Hudson Valley Harvest in 2011 with a couple of friends, “a farmer, a chef, and a health nut,” he recalls. What with back-to-back hurricanes Irene and Lee, the first couple of years were tough. But aside from the weather, the timing was perfect; a 2012 report commissioned by the Local Economies Project and carried out by Mid Hudson Pattern for Progress strongly recommended investment in food hub development. Food hubs are, in essence, aggregators; they consolidate the processing, distribution, and marketing of food products from multiple (small- to medium-sized) local food producers under a single operation, maximizing resources and expanding a given region’s ability to meet wholesale, retail, and institutional demand.
A $775 million grant from the state department of agriculture and the Empire State Development Corporation allowed HVH and its crucial partner company, shelf-stability wizards Farm to Table Co-Packers (another idea that grew on a New Paltz farm, Jim Hyland’s Winter Sun), to move into larger facilities at Tech City, the former IBM plant in the town of Ulster. In 2014, HVH—now with bragging rights as the tri-state area’s leading local food company—tripled its production of fruit and veggies and increased its protein sales by 250%. Forty local farms were involved at last count.
“Our farms range from 5 to 800 acres, from conventional to totally organic,” says Alward. “We serve hundreds of restaurants and retailers, Whole Foods and Fresh Direct and 15 colleges. The New School started a dialogue, wanting to commit to local food; we designed a five-year program with specific long term targets and benchmarks. That allows us to build a program where farmers can grow their chickens, pigs, cows, vegetables and know the markets there.
“We’re so lucky have critical mass: great growers, great quality, a virtuous circle that builds on itself. We’re learning to structure distribution around demand. Without profitability, reliability, and consistency, none of it works.”
The 2012 report recommended enhancing existing infrastructures, saying that food supply chains are not a one-size-fits-all endeavor. Successful ones, like the happy union of Hudson Valley Harvest and Farm to Table Co-packers, seem to arise organically from the farming community itself. Lucky Dog Farms, in the Delaware County Catskills, has organized as a grassroots food hub and aggregates products from fifteen local producers, marketing via runs to city markets and an email blast sent to local consumers each week.
Meeting The Challenge
Two smaller food hub proposals, one at the Stone Ridge Orchard and one at Hepworth Farms in Milton, have been identified as “priority projects” by the Mid-Hudson Economic Development Corporation. Dutchess County currently lacks a food hub, and the Biezynskis don’t expect one to emerge anytime soon, saying that establishing a food hub is expensive and a lot of work.
Professor Todd Schmit, an agribusiness management, agricultural marketing and economic development researcher with Cornell’s Charles H. Dyson School of Applied Economics and Management, says he finds a lot of farmers who would agree. “Doing a food hub study in the North Country, we found a lot of farmers interested in being involved in a food hub, but not having to manage it themselves. Some are willing to pay for the service.
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Photo courtesy of Hudson Valley Harvest. |
“There’s still latent demand, and one emerging vehicle to meet it is food hubs aggregating and distributing to [major] buyers. Aggregating is key to accessing large scale buyers, as well as a mindset and skill set in marketing to them. Large buyers are interested in local produce, but they need an aggregator to make the connection, develop the communication channels, and define the member commitment that will meet their needs.
“Starting a food hub doesn’t necessarily involve building infrastructure or buying trucks—farmers or potential buyers may already have those. And food hubs are only one model; there are farmer cooperatives developing the skill set to aggregate and approach large customers.”
Schmit agrees that food hubs and farmers’ markets can better serve both farmers and consumers by thinking regionally. “Not every small community needs its own,” he says. “From a consumer’s point of view, demand and supply and availability are better that way. And as a farmer, is it really worth it to me to go to six markets? If there is a food hub available and wholesale customers, my labor and marketing costs are much less—of course, so is the price I can charge.”
Alward is a believer in his model. He sees it work daily. “Farmers come in and drop off, network, and new routes open up,” he says. “It saves people tremendous time and effort. People are working together; there’s a great spirit of camaraderie. Our part of Tech City has become Food City, and we’re looking to take more space. The dollars stay local, the farmers invest and put more land into production. It’s hard to measure the whole picture, but it’s real. It’s tangible.”